The 101 Association, Inc.
For the preservation and enjoyment of 1928 to 1931 Indian Scout Motocycles
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Helicoil

  • 17 Oct 2015 10:17 PM
    Message # 3587858
    Anonymous

    What's the best helicoil material/size for the spark plug threads in the 1928 37" heads? My front cylinder needs help.

  • 18 Oct 2015 11:27 AM
    Reply # 3588431 on 3587858

    Edit: I read that you had problem with head bolt threads, sorry. But some of it could be applied to spark plug threads. Heat transfer from the plug is quite important, a threaded insert always have a parting line that is bad for the heat transfer, so it is better if the threaded insert is silver soldered in an iron head and swaged or crimped in place in a alum. head.

    Threads for the cylinder heads in the cylinder is quite short and for that reason the helicoils tend to creep up, and pose a risk for the head gaskets to start to leak. There is a version of thread inserts that is pinned with 2 or 4 small pins half-and-half in the threads that maybe be better in some regards, but the casting is quite soft, so there is always that risk of overtightening the bolt and stretch the cylinder material again.

    There is the option to make custom made threaded plugs that is spot welded (or silver soldered) to keep them firmly in place. With that and with modern high strength bolts you got the option to use slightly smaller bolt diameter for the head bolts.

    Pin bolts does strain the cylinder material less as thread wear, and force of the twist and shear is transfered more to the top of the pin, and nut.

    Cylinders should be honed after that kind of a job, preferebly with a torque plate.

    Last modified: 18 Oct 2015 11:57 AM | Carl-Erik Renquist
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